Did you know inventory mismanagement can cost businesses $1.1 trillion annually due to stockouts and overstocks?
If you want to avoid such heavy losses or are currently struggling to manage your inventory efficiently, you could be saved.
This article will teach you everything about inventory maintenance software and its types and benefits. You will also learn about the best practices for managing different inventory levels.
Inventory maintenance software is an automated tool used to manage and streamline inventory processes like ordering, storing, and tracking stock levels. Right from the raw material procurement and production till the sale of goods, the maintenance softwares keeps track of inventory stock.
The primary purpose of this system is to help businesses in –
Optimizing supply chains
Avoiding overstocking or outages
Reducing errors like faulty stock records, inventory shrinkage, etc.
Improving overall business operations
Providing information on normal and abnormal loss of products
Effective inventory maintenance and management software keeps a company organized. It helps you have the right inventory in the right quantity and at the right time.
On the contrary, a poor inventory maintenance system can lead to -
Increased Costs
Deadstock or unsold goods
Undersupply of goods
Failure to fulfill customer demand
Reduced Cash Flow
This makes investing in the right software essential for long-term success. Let us understand the types of inventory softwares and why Ekklavy’s Inventory maintenance software is the best choice for you.
There are different types of inventory software systems tailored to specific business needs. Here’s a breakdown:
Cloud-Based Inventory Systems
Cloud-based systems offer real-time data syncing, allowing companies to manage their inventory remotely. This is particularly useful for businesses with multiple warehouses or retail locations.
ERP-Integrated Solutions
Enterprise Resource Planning (ERP) software often comes with integrated inventory management tools. This all-in-one solution provides better insight into inventory levels and how they relate to other parts of the business. Besides, automating ERP has helped in coordination between departments like sales, finance, and logistics.
Standalone Applications
These are software systems designed solely for inventory management. They are often used by smaller businesses that don’t require complex ERP systems. Standalone solutions are user-friendly and come with core functionalities like stock tracking, reordering alerts, and inventory reports.
One standout in the market is Ekklavya Solutions, a leader in the field for over 30 years. Our Assets, Inventory & Maintenance Solution (eAIMS) offers a comprehensive platform for managing everything from asset procurement to stock management.
Features:
Budget and fund allotment & utilization tracking
Rate contracts and scrap management
Employee and vendor portals
Dynamic dashboards with query analyzers and standard reports
Digital signing of purchase orders and related documents
Inventory maintenance software brings a lot of benefits to a company. Here are the top 7 benefits:
1.Prevents Stockouts and Overstocking- Automated alerts help you avoid running out of stock or over-ordering.
2.Facilitates Demand Forecasting- Studies indicate that retail businesses lose around $1 Trillion, i.e. 4% of sales annually, due to stockouts. Inventory software helps with accurate demand forecasting, reducing lost sales.
3.Enhances Accuracy: Reduces human error by automating stock counts and updates.
4.Saves Time: Automates routine tasks like reordering, saving time for other business priorities.
5.Boosts Efficiency: Streamlines the entire inventory process, from procurement to tracking.
6.Increases Cash Flow: Keeps deadstock low and restocks fast-moving items, improving cash flow.
7.Reduces Costs: Minimizes costs related to storage, stockouts, and overstock by optimizing stock levels.
As discussed in the beginning, an automated ERP system is different from the traditional ERP system.
Feature | Maintenance Inventory Software | General Inventory Management Software |
---|---|---|
Focus | Tracks maintenance parts, equipment, and repair tools | Manages stock of finished goods, raw materials, etc. |
Purpose | Ensures availability of tools for equipment and facility upkeep | Ensures availability of products for sale or production |
Example Use | Manufacturing facility maintenance | Retail store inventory management |
Key Users | Maintenance teams, facility managers | Warehouse managers, sales departments |
Thus, maintenance inventory software focuses on managing maintenance parts and equipment. On the other hand, general inventory management software manages the whole inventory stock.
The four types of inventory that businesses need to manage are:
Raw Materials
MRO (Maintenance, Repair and Operations)
Work-In-Progress
Finished Goods
Invest in fast-moving inventory items
Fast-moving inventory is the one that is quickly sold in a short period. For example - fruits and eggs. Though these high-moving goods account for less percentage of overall inventory, they bring high revenue. Hence, always invest money in them as they are suitable for maintaining liquidity.
Limit Slow-Moving Goods
If you have slow-moving goods, then try to avoid or limit their purchase. They take time to sell out and block your money. Always invest your money in the inventory that sells out.
Automate Reordering
Set automated reorder points in your inventory management software. It will alarm you on stockouts and ensure you never run out of critical items.
Use Historical Data for Forecasting
Gartner's research indicates that 45% of organizations faced inventory-related challenges due to fluctuating demand. This study highlights how forecasting and research are essential. A best practice would be leveraging historical data from your inventory software to forecast demand and prevent stockouts or overstocks.
Implement Barcode Scanning
Using barcode scanning technology alongside your inventory software streamlines the process of adding and removing stock, ensuring data accuracy.
Benchmarking is the process of comparing your business performance metrics with industry standards or best practices. When it comes to inventory management, benchmarking is used to set performance standards that help you track how well you manage stock, resources, and operations. Knowing this information can help you -
Outweigh your competitors
Make smarter decisions on stock levels
Manage stock storage as per benchmark standards.
To start benchmarking in inventory management, you need to set up key performance indicators (KPIs) within your inventory software. These include:
Order accuracy: How often is the correct amount of stock delivered on time?
Inventory turnover: How quickly does stock sell and get replaced?
Stockout frequency: How often do you run out of stock?
Once you have these criteria in place, the software can track them regularly.
Using benchmarking, businesses can make well-informed decisions, improve efficiency, and set clear, measurable goals. It’s a practical way to track performance and stay competitive in your industry.
1. Identifies Inefficiencies
One major benefit of benchmarking is it shows where you're falling behind. According to a survey by APQC, organizations that actively benchmark achieve 50% faster improvements in performance compared to those that do not.
2. Helps in Setting Realistic Targets
Benchmarking also helps you set realistic goals. Instead of guessing, you can base your targets on what’s achievable in your industry. For instance, if top companies in your sector maintain 85% order accuracy, you can aim for the same rather than set an unrealistic 100%.
3. Leads to Innovation and Continuous Improvement
Organizations using benchmarking are more likely to foster a culture of continuous improvement and innovation. This is because benchmarking aims for excellence, resulting in innovation, improvement and sustainability.
4. Improve Decision-Making
Benchmarking gives you real data to work with. So you're not just guessing what to improve. You can refine your inventory strategies to enhance your market position.
5. Stay Competitive
Benchmarking keeps you in the loop about what the best businesses are doing. It highlights your competitors' strengths and weaknesses so that you can keep up with them or even outdo them.
In short, benchmarking is like having a map—it tells you where you are and where you need to go. It helps you make better choices, save time, and keep up with the best in your industry.
Wrapping Up
Irrespective of your business type, size or complexity, you must implement reliable inventory maintenance software.
If you want something similar, invest in our eAIMS (Assets, Inventory Mantainence Software). Fill out the form on our website to request a FREE consultation call today!
Inventory maintenance software is a digital tool that helps businesses track and manage their inventory. It automates tasks like monitoring stock levels, processing orders, and generating reports, making inventory management accessible and efficient.
Helps Cut Down on Costs
Saves Time and Money
Improves Customer Experience with Timely Deliveries
Streamlines Business operations
Easy Tracking and Transfer of Money
Predicts Sales Forecasting